Constant transparency about the location of your load carriers
Reduced personnel costs for booking and search processes
Fewer new purchases and less capital tied up thanks to greater inventory transparency
Optimized process and object flows
The solution: the RFID gate
The SIGMA RFID gate gives you an unrestricted overview of your goods movements. By strategically placing RFID readers at key process points, we guarantee a constant all-round view. The integration of RFID tags on your products enables smooth data capture and processing when passing through the RFID gates.
Functions of the RFID gate
![[Translate to English:] Funktion Datenerfassung [Translate to English:] Datenerfassung](/fileadmin/AutoID_RFID/rfid-tracking/RFID-Gate/funktionen_datenerfassung_icon.jpg)
Data acquisition and forwarding
The SIGMA RFID gate precisely detects all objects with an RFID transponder within its reading field. Manual detection is no longer necessary. The captured signals are seamlessly forwarded to GRAIDWARE® - the SIGMA RFID middleware and track-and-trace solution. This ensures 100% inventory security and you can see where your containers are in real time.
![[Translate to English:] Funktion Datenaustausch [Translate to English:] Datenaustausch](/fileadmin/AutoID_RFID/rfid-tracking/RFID-Gate/funktionen_datenaustausch_icon.jpg)
GRAIDWARE® enables seamless integration and data exchange with various third-party systems. This not only enables labels to be printed and machine data to be read out, but also opens up a wide range of other options for optimizing your processes. For example, it is easy to transfer data to third-party systems once objects have been identified.
![[Translate to English:] Funktion Richtungserkennung [Translate to English:] Richtungserkennung](/fileadmin/AutoID_RFID/rfid-tracking/RFID-Gate/funktionen_richtungserkennung_icon.jpg)
Direction detection and filtering
The direction detection of the RFID door is based on precise sensor signals that are generated by reading RFID transponders. This involves intelligent filtering according to signal strength (RSSI), signal evaluation algorithms and additional features such as the component type. This ensures precise identification and directional detection as well as the filtering of unneeded tags, even if they are in the vicinity.
![[Translate to English:] Funktion visuelle Darstellung [Translate to English:] Visuelle Darstellung](/fileadmin/AutoID_RFID/rfid-tracking/RFID-Gate/funktionen_visuelle_darstellung_icon.jpg)
Visual representation and analysis
The RFID gate visualizes the recorded information from the passages in a user-friendly way. The recognized directions and read electronic product codes (EPC) of the individual parts are clearly displayed. We also provide customer-specific visualizations with additional functions, such as the display of picking and loading orders. A special monitoring display enables a detailed analysis of the passages and the transmitted data.
Secure, fast, smart: focus on the benefits of the RFID gate
![[Translate to English:] Nutzen Kostenreduktion [Translate to English:] Kostenreduktion](/fileadmin/AutoID_RFID/rfid-tracking/RFID-Gate/nutzen_kostenreduktion_icon.jpg)
Cost reduction
The implementation of an RFID gate leads to long-term cost savings thanks to increased efficiency.
![[Translate to English:] Nutzen Zeitersparnis [Translate to English:] Zeitersparnis](/fileadmin/AutoID_RFID/rfid-tracking/RFID-Gate/nutzen_zeitersparnis_icon.jpg)
Time saving
The automated identification process saves you time that would otherwise be needed for manual work.
![[Translate to English:] Nutzen Prozesssicherheit [Translate to English:] Prozesssicherheit](/fileadmin/AutoID_RFID/rfid-tracking/RFID-Gate/nutzen_prozesssicherheit_icon.jpg)
Process reliability
Real-time tracking, accurate identification and automated data collection for reliable process control
![[Translate to English:] Nutzen Lagerkapazitäten [Translate to English:] Geringere Lagerkapazitäten](/fileadmin/AutoID_RFID/rfid-tracking/RFID-Gate/nutzen_lagerkapazitaeten_icon.jpg)
Lower storage capacities
Efficient storage space utilization through precise inventory tracking
![[Translate to English:] TTI Success Story [Translate to English:] TTI Warehouse](/fileadmin/AutoID_RFID/rfid-tracking/RFID-Gate/tti_warehouse.webp)
Success Story: SIGMA Track and Trace System at TTI, Inc.
The challenges faced by TTI, Inc included the rapid processing of customer-related orders, known as "expedites". These processes were time-consuming and required a lot of attention. In addition, manual pallet counting proved to be cumbersome and the calculation of standing times was opaque, resulting in a lack of transparency throughout the process between receiving and receiving.
By introducing over 84 RFID read points, RFID printers and web applications, seamless pallet tracking in real time was realized, resulting in a significant reduction in the manual effort for pallet recording and searching. The RFID infrastructure now enables a detailed overview of delivered and received pallets, improved transparency in incoming goods and efficient monitoring of goods movements and backlog status.
Thanks to clever identification using RFID gates and the precise allocation of full pallets to storage locations, TTI, Inc. has achieved optimum utilization of storage locations. Historical data and reports give them detailed insights into throughput times by station, material and supplier. The GRAIDWARE Center acts as a central hub for real-time information on the number, type and location of uncollected pallets, which are detected by antennas. The information system is available on tablets and smartphones, which enables flexible monitoring of goods movements, no matter where you are.
The implementation phase was characterized by smooth communication, whereby the intensive cooperation between the SIGMA team and the responsible persons at TTI, Inc. proved to be a decisive factor for the success of the project. This experience once again underscored the importance of constructive dialog with the customer for a successful collaboration.
Personal meetings on site, during which existing logistical processes were examined in detail and clearly structured, formed the starting signal. These discussions laid the foundation for subsequent planning phases, in which the challenges of other customers were also taken into account based on many years of experience in similar projects. Open questions were clarified and progress discussed in regular follow-up meetings. In the end, the concept developed was not only technically convincing, but also economically superior.
Our flexibility was demonstrated by our willingness to make adjustments in order to best meet the specific requirements of TTI, Inc. Challenges were recognized at an early stage and successfully overcome together with the TTI, Inc. team.
From the joint project with TTI, Inc. we not only gained valuable insights, but also experienced an intensive collaboration with our customer. In dialog with the TTI, Inc. team, we were able to understand their requirements and jointly develop and implement innovative solutions.
The project has shown us the importance of incorporating proven solutions that we have already successfully applied to similar customer challenges. Thanks to our many years of experience, we were able to use a rich repertoire of methods and approaches to achieve optimal results.
TTI, Inc.'s "change process" was successfully accompanied by our comprehensive support in the form of consulting, training, workshops and ongoing support. This ensured that our solutions were seamlessly integrated into their existing processes and enabled a smooth transition.
A particular focus was on the use of visualizations to bring complex processes to life. These clear and intuitive visualizations helped our client make informed decisions and better understand processes. Through transparent and traceable processes, we were also able to provide our client TTI, Inc. with a high level of security and trust, as they were able to understand where identification processes and data collection were taking place at all times.
Application scenarios for the RFID gate
1. material flow
The RFID gate enables the automatic identification of objects equipped with RFID tags. This facilitates the fast and precise recording of information on materials, products or inventory. The continuous monitoring of the material flow through the RFID gate, even across different plants or locations, contributes to effective inventory management. Stock levels can be automatically updated and optimized to avoid bottlenecks or overstocking.
In combination with RFID forklift trucks, companies can further optimize their material flow. RFID forklift trucks are equipped with readers that make it possible to automatically capture the RFID tags on load carriers as they pass through the RFID gate area. This allows RFID technology to be seamlessly integrated into the overall material handling process, helping to improve efficiency and accuracy when tracking materials.
2. incoming and outgoing goods
RFID gates in incoming goods enable the fast and automatic identification
identification of goods equipped with RFID tags upon delivery. This speeds up the recording process compared to manual methods. The recorded RFID data is automatically transferred to the merchandise management system. This results in an immediate and precise booking of the goods received, which minimizes human input errors.
3. order picking
The RFID gate enables the automatic identification of products with RFID tags. This speeds up the picking process as manual identification is no longer necessary. Thanks to RFID technology, the gate can track the position and status of the products in real time. This makes it easier to locate and select the items to be picked.
4. container management
An RFID gate revolutionizes container management by enabling automatic identification of digitized containers. Continuous real-time tracking gives you precise inventory management and automated processes, such as triggering alarms when containers are moved. Seamless data integration with middleware systems enables efficient data exchange. In addition to identifying bins, the RFID door also recognizes their direction of movement. This integrated solution optimizes container management, increases efficiency and enables precise control of the container inventory.
FAQ - Frequently asked questions about the RFID gate
Yes, the use of an RFID gate is safe. The RFID devices used are approved and do not pose any health risks.
Yes, with our AutoID and RFID software GRAIDWARE we can map customer-specific processes and transfer the data obtained to existing customer systems. These can be ERP systems such as SAP, Navision, InforLN and many others. Integration into MES or warehouse management systems (WMS, WMS, etc.) can also be easily implemented.
Yes, by defining the most suitable antennas for the application as well as their number and suitable readers. Of course, RFID gates can also be implemented in different sizes and widths.
Particular attention must be paid to metal surfaces (walls, nearby containers). Fine adjustment, filtering options and shielding measures (in the most difficult case) can eliminate adverse environmental conditions.
This is very individual and depends above all on the complexity of the customer processes to be considered. For the hardware of an RFID gate, consisting of an RFID reader, four RFID antennas and other accessories (cables, power supply unit), €2,000 to €2,600. Contact us for a concrete estimate of the costs for the software and implementation services.
The pure operation of an RFID gate is very cost-effective, as the readers consume very little power.
We will be happy to present solutions for your industry and your processes. Talk to the specialists for SMEs.
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