Tool tracking with RFID: Finding tools instead of searching for them

Efficiency plays a crucial role in today's production world. A common problem that plagues many companies is the time-consuming search for tools and equipment. This is exactly where RFID technology comes in. With an automated tool tracking system, these search times can be drastically reduced. As an integrator of RFID solutions, SIGMA offers comprehensive and customized systems that enable effective tool tracking and tool identification.

Tool tracking in use: an example from practice

A typical tool tracking project shows the management of injection molding tools. These are used in numerous systems and are often stored in separate warehouses. The injection molds must be regularly maintained, cleaned or repaired. An efficient maintenance system covers all these processes - from maintenance planning to storage. However, the biggest problem in many companies is the time-consuming search for the right tool if they are stored in different halls.

This is where RFID comes into play: the tools are fitted with transponders, which are installed after a successful test phase as part of a proof of concept. These RFID transponders make it possible to automatically record the tools as they enter halls and monitor their status precisely. This means that the search for a tool can be significantly shortened - be it in a specific hall, a warehouse or even across different locations. This saves valuable time and ensures that tools are always available on time.

More than just tracking: insights into usage

The RFID software GRAIDWARE from SIGMA not only records the current position of the tools, but also documents the usage data. This comprehensive solution for tool tracking enables precise tracking of the frequency of use and indicates when a tool should be included in a maintenance cycle - either after a certain number of plastic parts have been molded or after a specified time interval has elapsed. Tolerances can then be checked and, if necessary, corrections or readjustments made to ensure that the mold is fit for use. This information not only enables complete traceability, but also contributes to the optimization of production equipment management and resource management decisions.

The integrator at your side: SIGMA

As an integrator, SIGMA has project experience in automation and process optimization. We understand the challenges associated with the use of RFID in production and supply not only hardware but also software solutions. Our RFID software “GRAIDWARE” acts as middleware and seamlessly connects the data from the tool tracking system with ERP systems, terminals or workstation computers. We offer visualizations in a wide variety of designs.

Contact us - we look forward to working with you to develop a solution for your requirements!